10-60 Minutes Brazing Cycle Time Vacuum Brazing Device for Large-Scale CNGA1204 Brazing Applications

Product Description:

The Tungsten Carbide Vacuum Brazing Machine is a state-of-the-art Vacuum Brazing System for Ultra Hard Materials designed to meet the rigorous demands of modern manufacturing. This advanced Vacuum Brazing Machine integrates multiple essential processes within a single seamless operation, including cleaning, fixing, drying, and brazing, all performed under a meticulously controlled vacuum environment. Such an integrated Vacuum Process ensures the highest quality joints, free from contamination and oxidation, which is especially critical when working with ultra hard materials like tungsten carbide.

One of the standout features of this Vacuum Brazing Machine is its impressive maximum vacuum rate of 10 ^-2 Pa. Achieving this high vacuum level is crucial for creating an ideal atmosphere for brazing, as it significantly reduces the presence of gases and impurities that can compromise the integrity of the brazed joint. The superior vacuum conditions enable precise brazing results with enhanced strength, durability, and reliability, making this system a preferred choice for industries requiring impeccable performance in ultra hard material applications.

The brazing process employed by this machine is a specialized Vacuum Brazing technique, which involves heating the components in a vacuum chamber to a temperature where the filler metal melts and flows into the joint by capillary action. This method ensures strong metallurgical bonds without oxidation or contamination, which are common challenges in conventional brazing methods. The Vacuum Brazing System for Ultra Hard Materials is particularly effective for tungsten carbide, known for its extreme hardness and brittleness, as it guarantees uniform heating and bonding without compromising the material’s structural integrity.

The operating mode of the Tungsten Carbide Vacuum Brazing Machine is highly versatile, offering both manual and automatic options to suit different production needs. The manual mode allows skilled technicians to have full control over the brazing parameters, enabling customization for specialized or low-volume tasks. Meanwhile, the automatic mode is designed for high efficiency and repeatability, ideal for large-scale production environments. This flexibility ensures that the Vacuum Brazing Machine can adapt to various manufacturing scenarios, from prototype development to mass production.

In terms of brazing capacity, this Vacuum Brazing Machine boasts an impressive ability to handle up to 500 pieces per batch, significantly enhancing productivity and throughput. This high brazing ability makes it an excellent investment for manufacturers aiming to optimize their production lines while maintaining superior quality standards. The combination of large batch processing and precise vacuum brazing technology positions this machine as a cornerstone equipment in industries such as cutting tools, wear-resistant components, and aerospace parts manufacturing.

Overall, the Tungsten Carbide Vacuum Brazing Machine represents a cutting-edge solution for vacuum brazing applications involving ultra hard materials. Its comprehensive vacuum process, including cleaning, fixing, drying, and brazing, coupled with a maximum vacuum rate of 10 ^-2 Pa, ensures pristine brazed joints. The option to operate manually or automatically, along with a high brazing capacity of 500 pieces, makes this Vacuum Brazing Machine a versatile and efficient tool for both small-scale and large-scale operations. By integrating this Vacuum Brazing System for Ultra Hard Materials into your production workflow, you can achieve unparalleled brazing quality, enhanced durability, and consistent performance, meeting the stringent requirements of modern industrial applications.

Technical Parameters:

Applications:

The CTSTC ZT-ZKHJ180 Vacuum Brazing Machine is a highly advanced Diamond Vacuum Brazing Device designed to meet the rigorous demands of modern manufacturing industries. Originating from China and certified by CE, this machine guarantees quality and reliability for vacuum brazing applications. Its robust construction, weighing 600kg, ensures stability and precision during operation, making it ideal for high-volume production environments.

This vacuum brazing machine is specifically engineered as an Automatic Vacuum Machine for PCD/PCBN, offering exceptional brazing capabilities with up to approximately 600 CNGA1204 pieces processed per cycle. With a cycle time of just 90 minutes, the ZT-ZKHJ180 significantly boosts productivity, making it suitable for industries requiring fast turnaround without compromising quality. The heating source comprises 18 halogen tubes, providing uniform and efficient thermal energy distribution essential for optimal brazing results.

The CTSTC ZT-ZKHJ180 is perfectly suited for diverse application occasions and scenarios. In the cutting tool manufacturing sector, it excels in brazing polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) inserts, which are critical components for high-performance machining tools. Its automatic vacuum brazing process ensures a clean, oxidation-free environment, resulting in strong, durable joints that enhance tool longevity and performance.

Moreover, this machine is indispensable in the automotive and aerospace industries, where precision and reliability in brazing components are paramount. The ability to handle large batch sizes efficiently makes it a preferred choice for manufacturers aiming to scale production while maintaining stringent quality standards. The packaging is carefully done in a plywood box to ensure safe delivery, with a typical delivery time ranging between 45 to 60 days, accommodating both small and large order quantities starting from one unit.

Payment terms including TT, LC, and Western Union provide flexible options for clients worldwide. The negotiable price further adds to the machine’s attractiveness for diverse industrial buyers. Whether used in research and development laboratories or mass production facilities, the CTSTC ZT-ZKHJ180 Automatic Vacuum Machine for PCD/PCBN stands out as a reliable, efficient, and high-performance solution for vacuum brazing needs.

Customization:

CTSTC presents the ZT-ZKHJ180 Vacuum Brazing Machine, a high-performance High Temperature Vacuum Welder designed for precision and efficiency. Originating from CHINA and certified with CE, this machine ensures reliable quality and safety standards.

The ZT-ZKHJ180 operates with a vacuum process that includes cleaning, fixing, drying, and brazing, making it an all-in-one High Temperature Vacuum Welder solution. It features 18 halogen tubes as the heating source, providing consistent and controlled high-temperature conditions essential for superior brazing results.

With a brazing cycle time ranging from 10 to 60 minutes and a brazing capability of approximately 600 CNGA1204 pieces per cycle, this model supports both manual and automatic operating modes to match your production needs.

CTSTC offers flexible customization services with a minimum order quantity of 1 unit. The packaging is done securely in a plywood box to ensure safe delivery within 45-60 days. Payment terms include TT, LC, and Western Union, with pricing negotiable to suit your requirements.

Choose the ZT-ZKHJ180 for your vacuum brazing needs and experience the precision and reliability of a true High Temperature Vacuum Welder from CTSTC.